Commercial Brazilian Coxinha Formulation: Shattering Gluten-Free Tapioca Starch Crust

Commercial Brazilian Coxinha formula using ARCO Tapioca Starch. Perfect for automated Rheon encrusting machines, blast freezing, and high-volume frying.

Commercial Brazilian Coxinha Formulation: Shattering Gluten-Free Tapioca Starch Crust
Commercial Food Service

Master commercial dough formulation for Brazilian chicken coxinhas. Incorporating ARCO Sweet Tapioca Flour delivers extreme dough elasticity for automated encrusting machines and an ultra-crispy, blister-resistant fried crust.

Prep Time 35 mins
Cook / Bake 20 mins
Yield / Batch 120 Commercial Coxinhas (110g each)
Baking Temp 365°F / 185°C

Commercial Formula Ingredients

Scaled Batch
  • ARCO Sweet Tapioca Flour (Polvilho Doce)3.5 kg
  • Fine White Rice Flour3.5 kg
  • Rich Clarified Chicken Broth (Boiling)8.5 kg
  • Unsalted Butter or Chicken Schmaltz900 g
  • Manioc Puree / Cooked Mashed Cassava1.5 kg
  • Fine Sea Salt & Garlic Powder140 g
  • Fine Cassava Crumb / Farinha de Rosca GF (Coating)2.0 kg

Production & Culinary Method

Broth Gelatinization (Starch Scalding)

In an industrial tilting steam kettle, bring chicken broth, butter, mashed cassava, and seasonings to a rolling boil at 100\u00b0C (212\u00b0F).

Starch Shock & Intensive Cooking

Dump the pre-blended tapioca flour and rice flour into the boiling broth in one continuous motion. Stir vigorously with heavy paddle agitator for 4 to 5 minutes over medium heat until the dough pulls away cleanly from kettle walls and turns glossy.

Commercial Dough Cooling & Kneading

Transfer hot dough to a water-cooled kneading table or spiral mixer. Knead for 3 minutes until smooth, cohesive, and cooled to 35\u00b0C (95\u00b0F).

Encrusting Machine Operation or Hand Shaping

Feed dough and seasoned shredded chicken filling into a commercial encrusting depositor (e.g., Rheon / Bralyx). Set weight to 80g (50g dough / 30g chicken). Machine forms the iconic teardrop droplet shape effortlessly.

Gluten-Free Bread Crumb Dredge & Flash Frying

Pass formed coxinhas through a light tapioca-slurry wash and roll in fine manioc crumbs. Deep fry at 185\u00b0C (365\u00b0F) for 4.5 minutes until golden and shattering crisp.

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